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EST-500T
ESCOTT
Product Description
In modern manufacturing environments, frequent handling of heavy and large-size materials often causes challenges such as high labor intensity, low working efficiency, and potential safety risks.The 500kg Truss Overhead Crane System provides an ergonomic and flexible material handling solution that helps operators move heavy loads safely, quickly, and accurately.
The system adopts a modular aluminum truss rail structure with smooth movement performance, allowing operators to easily lift, transport, and position materials within the working area. Combined with customized vacuum lifting devices, pneumatic manipulators, or special grippers, it can handle various materials including metal sheets, glass panels, wooden boards, plastic plates, composite materials, and industrial components.
Designed for factory production lines, this overhead handling system reduces physical strain on workers, improves handling efficiency, and creates a safer working environment.
Technical Specifications
| Item | Specification |
|---|---|
| Product Name | Truss Overhead Crane System |
| Lifting Capacity | 50kg-500kg (Customized) |
| Structure Type | Aluminum Modular Truss Rail |
| Lifting Method | Pneumatic / Electric / Manual Control |
| Working Area | Customized According to Workshop Layout |
| Lifting Device | Vacuum Lifter / Mechanical Gripper / Customized Fixture |
| Rotation Function | 90°/180°/360° Optional |
| Application | Material Handling & Production Line Transfer |
| Installation | Ceiling Mounted / Steel Structure Mounted |
| Control Mode | Ergonomic Handle Control |

Product Structure & Working Principle
The truss overhead crane system consists of:
The lightweight aluminum alloy rail system provides:
Smooth horizontal movement
Flexible working coverage
Low maintenance requirements
Easy expansion and relocation
The modular design allows the crane layout to be customized according to different factory spaces and production processes.
According to different application requirements, ESCOTT provides customized lifting solutions:
Vacuum Suction Gripper
Suitable for smooth surfaces such as glass, metal sheets, and panels
Provides stable and safe gripping
Prevents surface damage during handling
Mechanical Clamping Gripper
Suitable for boxes, pipes, rolls, components, and irregular products
Customized according to product shape and size
Pneumatic Manipulator System
Provides weight compensation and effortless operation
Allows operators to control heavy loads with minimal force
The operator can easily control lifting, lowering, and positioning operations through an ergonomic handle.
Benefits:
Reduces operator fatigue
Improves positioning accuracy
Enables one-person operation
Increases production efficiency

Key Features
Unlike traditional lifting equipment, the truss crane provides flexible movement in multiple directions, allowing materials to be transferred easily across different workstations.
ESCOTT designs suitable vacuum cups, clamps, or grippers based on customer's products, weight, dimensions, and handling requirements.
The aluminum modular frame offers excellent strength-to-weight performance, ensuring smooth operation while reducing installation requirements.
By reducing manual lifting operations, the system helps minimize worker injuries caused by repetitive heavy material handling.
The crane can be installed above assembly lines, machining areas, warehouses, and production stations to optimize material flow.
Application Industries
Vehicle body panels handling
Interior components transfer
Assembly line material feeding
Steel plate lifting
Aluminum sheet handling
CNC machine loading and unloading
Glass panel transfer
Window production handling
Glass installation assistance
Wooden board lifting
Furniture panel handling
Carton handling
Material feeding
Warehouse transfer operations