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GR100-3022
ESCOTT
Product Description
The 100kg Pneumatic Manipulator with Vacuum Gripper and Positioning Stops is designed for safe, precise, and ergonomic handling of large, flat, or delicate workpieces. Equipped with multiple vacuum suction cups and customized positioning stops, the system securely grips materials while preventing shifting during transportation and assembly.
Using advanced pneumatic balancing technology, the manipulator allows a single operator to lift, move, and position loads effortlessly, significantly reducing operator fatigue and minimizing the risk of product damage.
The vacuum gripper ensures stable lifting, while the integrated positioning stops provide additional support and alignment accuracy, making it ideal for battery trays, sheet metal components, glass panels, composite materials, and other large workpieces.
Product Features
Multiple vacuum suction cups provide stable and reliable holding force for various surface materials.
Customized positioning plates help prevent sliding and ensure accurate alignment during handling and assembly.
Pneumatic balancing technology creates a near weightless operating experience, allowing one operator to handle heavy loads safely.
Smooth movement and responsive control enable accurate placement of components in production and assembly processes.
Non-contact vacuum lifting minimizes scratches, dents, and deformation of sensitive materials.
Gripper dimensions, suction cup arrangements, lifting capacities, and arm structures can be tailored to specific application requirements.
Applications
EV battery pack handling and installation in new energy vehicle manufacturing lines
Battery tray lifting, positioning, and assembly operations
Heavy component transfer in automotive production workshops
Loading and unloading of battery modules between workstations
Precision alignment and rotation during battery pack assembly
Ergonomic material handling to reduce manual labor intensity
Safe handling of large and delicate industrial components
Integration into automated or semi-automated production lines
Maintenance and replacement operations for EV battery systems
Custom production line handling solutions for high-weight parts
Product Parameter
Item | Specification |
|---|---|
Rated Load Capacity | 150 kg |
Working Radius | 2500–4000 mm (customizable) |
Max Lifting Height | 2500–3500 mm (customizable) |
Control System | Pneumatic balance control / mechanical handle control |
Rotation Range | 0–360° (optional limit or full rotation) |
Tilt Angle | -90° to +90° |
Gripper Type | External clamping gripper for battery tray (customized available) |
Air Pressure Requirement | 0.6–0.8 MPa |
Air Supply | Clean and dry compressed air |
Operating Speed | Adjustable (stepless control) |
Operation Mode | Single-operator handling |
Structure Type | Column-mounted / cantilever type (optional) |
Rotation Mechanism | Heavy-duty slewing bearing system |
Safety Features | Anti-drop protection / overload protection / emergency stop |
Application Industry | EV battery production / new energy factories / assembly lines |
Surface Treatment | Industrial anti-corrosion coating |
Customization | Load capacity, working range, gripper, rotation angle available |
