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Industrial-Grade Pneumatic Manipulator Controlled 150kg Battery Handling

The Heavy-Duty 150kg Mobile Pneumatic Manipulator with External Clamp for Battery Handling is a power-assisted handling system designed to safely manage heavy battery lifting and positioning tasks.
The system integrates a pneumatic balancing robot arm, a mobile support structure, and a dedicated external clamping tool, enabling controlled movement of batteries throughout the handling process.
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  • GR150-3022

  • ESCOTT

Product Description

Overview


  The Heavy-Duty 150kg Mobile Pneumatic Manipulator with External Clamp for Battery Handling is a power-assisted handling system designed to safely manage heavy battery lifting and positioning tasks.


  The system integrates a pneumatic balancing robot arm, a mobile support structure, and a dedicated external clamping tool, enabling controlled movement of batteries throughout the handling process.


  By transferring the load weight from the operator to the pneumatic system, the manipulator allows batteries to be lifted, guided, and positioned with high accuracy and minimal physical effort. Its mobile configuration supports flexible deployment across multiple workstations, making it suitable for production environments where battery handling tasks vary in location and frequency.

Product Description
No. Item Specification
1 Rated Load Capacity 150 kg
2 Manipulator System Pneumatic power-assisted arm
3 Gripping Method External clamping mechanism
4 Vertical Lifting Travel Up to 2,500 mm
5 Horizontal Working Range 1,200–3,000 mm
6 Arm Rotation 360° continuous rotation
7 Control Interface Handle-mounted pneumatic controls
8 Base Structure Mobile base with industrial locking casters
9 Required Air Pressure 0.6–0.8 MPa
10 Applicable Load Type Battery packs and battery modules
11 Structural Material Reinforced carbon steel
12 Surface Protection Industrial powder coating
pneumatic manipulator
Main Feature


1. Pneumatic Load Balancing Technology
The pneumatic system compensates for load weight, allowing precise vertical movement without sudden drops or rebounds.

2. Dedicated External Clamping Tool
The clamp securely grips battery housings from the outside, maintaining stability throughout lifting and transfer operations.

3. Mobile Deployment Capability
The manipulator can be easily moved and locked in position at different workstations as required.

4. Manual-Guided Precision Control
Operators guide the load directly using the control handle, enabling accurate placement without complex programming.

5. Stable Structural Design
Reinforced arm joints and column construction ensure consistent performance under full load conditions.

6. Wide Operating Envelope
Large working radius and full rotation provide coverage for multiple handling points from a single setup location.

7. Application-Specific Customization
Clamp geometry, arm reach, and lifting height can be configured based on battery dimensions and workflow requirements.

8. Designed for Continuous Industrial Use
Components are selected for durability and long service life in production environments.

9. Reduction of Manual Handling Risks
Minimizes strain-related injuries and improves compliance with workplace safety standards.

air tank
fixture
fixture


Application Areas

1. Battery Assembly and Integration
Handling battery packs during installation into housings or systems.

2. Battery Testing and Inspection Stations
Controlled transfer of batteries between test fixtures and workbenches.

3. Energy Storage System Manufacturing
Handling medium to large battery modules used in ESS production.

4. Service and Maintenance Operations
Assisting with battery removal and replacement during maintenance tasks.

5. Internal Factory Logistics
Transporting batteries between storage areas and production lines.

pneumatic manipulator
pneumatic manipulator
pneumatic manipulator
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