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150kg External Clamp Pneumatic Manipulator for Battery Lifting

The 150kg External Clamp Pneumatic Manipulator is a professional material handling robot arm developed for high-frequency battery lifting, transfer, and precise placement.
It enables operators to handle heavy batteries in a controlled and balanced manner, replacing manual lifting and reducing dependence on traditional hoists or forklifts.
By using pneumatic power assistance and a stable external clamping structure, the manipulator delivers smooth movement, reliable gripping, and accurate positioning. It is designed for production environments where safety, repeatability, and operator comfort are critical.
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Quantity:
  • GR150-3011

  • ESCOTT

Product Description

Overview


The 150kg External Clamp Pneumatic Manipulator is a professional material handling robot arm developed for high-frequency battery lifting, transfer, and precise placement.
It enables operators to handle heavy batteries in a controlled and balanced manner, replacing manual lifting and reducing dependence on traditional hoists or forklifts.

By using pneumatic power assistance and a stable external clamping structure, the manipulator delivers smooth movement, reliable gripping, and accurate positioning. It is designed for production environments where safety, repeatability, and operator comfort are critical.


Product Description
Specification Details
Maximum Load 150 kg
Assist System Pneumatic balanced lifting
Gripping Method External clamp
Working Air Pressure 0.5 – 0.7 MPa
Vertical Travel Up to 1600 mm (optional)
Operating Radius Up to 2500 mm (optional)
Rotation 360° manual / assisted
Control Type Handle-integrated pneumatic control
Position Accuracy ±2 mm
Mounting Style Fixed floor mount or mobile base
Energy Source Compressed air
Custom Options Clamp design, stroke, structure
pneumatic manipulator
Key Features

1. Purpose-Built for Battery Handling
Specifically engineered for lifting and positioning heavy batteries, ensuring stable control during every handling cycle.

2. True Weightless Operation
The pneumatic balancing system allows the load to feel almost weightless, giving operators precise control with minimal effort.

3. Secure External Gripping Design
The external clamp holds the battery firmly from the outside, preventing slipping or shifting during movement.

4. Controlled and Predictable Motion
Smooth lifting, lowering, and horizontal transfer help avoid sudden movements and improve placement accuracy.

5. Operator Safety and Ergonomics
Reduces manual lifting, helping to minimize strain injuries and improve workplace safety.

6. High Positioning Accuracy
Enables precise alignment when placing batteries into fixtures, racks, or pallets.

7. Pneumatic-Only Drive System
Operates solely on compressed air, making it suitable for safety-sensitive or explosion-risk environments.

8. Application-Focused Customization
Clamp structure, working range, and movement functions are tailored to your specific battery and process.

9. Industrial Reliability
Heavy-duty structure and quality components ensure stable performance under continuous industrial use.

Air tank
Handle
fixture
Application Scenarios

1. Battery Production & Assembly Operations
The manipulator is widely applied in battery manufacturing environments for lifting, transferring, and positioning heavy batteries between stations. It ensures controlled movement and accurate placement, helping maintain product quality while improving line efficiency.

2. EV Battery Module and Pack Handling
Designed to support electric vehicle battery assembly processes, the system allows safe handling of battery modules and packs during installation, inspection, and integration, reducing operator workload and handling risks.

3. Energy Storage System Assembly Lines
In energy storage projects, the manipulator provides stable and precise handling of large-capacity batteries, supporting repeatable positioning and smooth workflow in ESS assembly workshops.

4. Warehouse Loading and Internal Transport
Suitable for battery loading, unloading, and internal logistics, enabling operators to move heavy batteries between pallets, shelves, and work areas with minimal physical effort.

5. Packing, Palletizing, and Final Handling Areas
Ideal for end-of-line operations where batteries must be placed accurately into cartons, crates, or pallets, ensuring consistency, safety, and improved packing efficiency.

pneumatic manipulator
pneumatic manipulator

pneumatic manipulator
pneumatic manipulator
pneumatic manipulator
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